Substandard Components Pose Major Risk to Transport Sector

South Africa's automotive aftermarket is facing a critical challenge as counterfeit parts infiltrate supply chains, threatening not only vehicle safety but the economic viability of industries that depend on reliable transportation infrastructure.

Safety and Economic Concerns Mount

According to Vijay Mawalall, Head of Sales for Africa at ZF Aftermarket, the issue has reached concerning proportions across the sector.

"Key stakeholders, including dealerships, distributors, fleet operators, workshops, regulators, compliance bodies and industry associations, face severe risks owing to the infiltration of substandard components. These parts, often produced with inferior materials and lacking rigorous testing, can cause premature mechanical failures, accidents and costly downtime," Vijay says.

Perfect Storm of Factors

Several elements have converged to create ideal conditions for counterfeiters. Economic constraints are driving consumers towards lower-priced alternatives, whilst the country's ageing vehicle fleet, which averages 12 years or more, maintains steady demand for replacement parts. The rise of anonymous online marketplaces has provided counterfeiters with easy access to customers, and border control and customs authorities face overwhelming volumes of imports, many originating from sophisticated illegal networks.

Far-Reaching Consequences

The impact of counterfeit components extends throughout the economy. Beyond individual vehicle safety, these substandard parts erode industry trust, disrupt supply chains, damage brand reputations and reduce tax revenues. The threat to jobs and economic sustainability in the transport sector creates ripple effects across logistics, mining, agriculture and fleet management industries that rely on safe and dependable mobility.

Multi-Pronged Solution Required

Addressing this entrenched problem demands coordinated effort from all stakeholders, Vijay explains. Procurement protocols must be strengthened by sourcing exclusively from authorised distributors and accredited workshops to ensure full traceability. Ongoing technician training is essential so workshops and fleets can confidently identify counterfeits and refuse suspect parts.

Enhanced collaboration among regulators, law enforcement, customs and industry bodies is critical to intensify inspections, monitor digital marketplaces and dismantle counterfeit supply networks. Innovative anti-counterfeiting technologies such as QR code verification, RFID tracking and blockchain-enabled traceability are increasingly being adopted to enhance supply chain visibility and customer confidence.

Industry-Wide Action Needed

Vijay stresses that transparency and accountability throughout the parts ecosystem are vital to preserving the integrity of the automotive aftermarket.

"Without decisive industry-wide measures, counterfeit automotive parts will continue to undermine one of South Africa's most critical and economically significant sectors, hindering progress toward safer, more reliable and sustainable mobility for all," he concludes.

• ZF Aftermarket is the after-sales division of the German ZF group, specialising in driveline systems from gearboxes to suspension across multiple commercial and private applications, and is a leader in Automated Driver Assistance Systems.